Basic Info.
File Format
STEP, IGES, STL, 3mf
Nozzle Number
Customerized
Printer Material
Quartz Sand
Operating System
Windows 7
Processes
Furan Resin Based
Sand Types
Cerabeads and Chrome Ore with Different Grain Size
Post-Processing
Poxy Resin Infiltration or Sealing
Transport Package
Wooden Box
Specification
actual size
Product Description
Additives Hybranufacturingfor the castingReduce costs------3D Printing in sand castingThe casting industry is in a state of upheaval. The ability to produce ever more complex shapes, volatile quantities and short delivery times are becoming increasingly important factors for success in competition. Even in the age of digitalization, the world is not binary. Easymade 3d is focusing here on the intelligent fusion of classic foundry technologies with flexible additive production processes. For sustained optimisation and increased efficiency across the entire value-added chain in production.
From prototyping, spare parts production to agile industrial series production. With Universal Binder Jetting 3D printing technology, and the tool-less production of sand molds and cores for classic metal casting processes, we are opening up new horizons for the foundry industry. Without restrictions in individualization, lightweight construction and demanding or complex geometries. And not to forget with a great potential for cost optimization in the manufacturing process. Optimize costs Produce on any scale Accelerate Time to Market
Easymade 3d supports you in this process from rapid prototyping, efficient machines for the production of medium-sized series orders to the world's largest and most powerful 3D printing systems for additive mass production of large components or large runs of small components. With a wide range of possible sand/binder combinations and the ability to choose freely between manufacturing based on furan, phenolic resins or inorganic binders. You can also obtain molds and cores through one of our worldwide 3D service centers to thoroughly test processes without own investment in hardware, as well as to optimize products or accelerate their development. Parameter of EASYMADE Binder jetting sand & sand core 3D Printer |
Device No. | Easy3DP-S series | Easy3DP-S series | Easy3DP-S series | Easy3DP-S series |
Printing size(mm) | customerized | customerized | customerized | customerized |
Dimensions(mm) | actual | actual | actual | actual |
Precision | ±0.2mm(L<200mm)Or ±0.1%(L>200mm) |
tensile strength | 1-4Mpa |
Surface roughness of castings | Better Than Ra12.5 |
gas volume | 12-20ml/g(850°C) |
printing size | 10-50S/layer | 7-25S/layer |
Thickness (mm) | 0.1-0.5 |
Powder feeding | Automatic up powder feeding | Automatic up or down powder feeding | down powder feeding |
Quantity of nozzles | two Piezoelectric nozzles (number of nozzles is available as required) | 1 Piezoelectric nozzle |
Nozzle specifications | Import Piezoelectric nozzle , length is 72 mm, physical resolution is 360 DPI |
Software format | STL,3MF |
Power | Three phase , 380V, 16A, 50HZ |
Binder | Furan resin |
Material | Silica sand, quartz sand, coated sand etc |
Characteristics of machine :- The printing size is large as 2000×1000×1000mm, It Can satisfy most sand mold casting;
- Under normal conditions, to use accurate inkjet system with automatic moisturizing and automatic cleaning function, make ensure that the nozzle printing is not blocked and with longer service life;
- Good compatibility of sand , the powder feeding system can compatible with different sizes of sand;
- Vibration powder dropping and high efficiency powder laying mechanism design to reduce the powder laying process to promote parts, ensure accuracy;
- Real-time online data slicing technology. Don't need to guide into the stratified model data in advance,it can reduce the computer memory occupation, and it reacts faster.
- 6. Proprietary intellectual property rights, all software of the system are developed by EASYMADE team,has no copyright disputes
Application feild :Mould, casting , ship, scientific research and university, etc.
By using EASYMFG's binder jetting technology, we can significantly reduce the delivery time of moulds and cores for our customers. In addition, we achieve new records in terms of the size and weight of the parts we cast.
Below are our equipments for testing printed samples FAQ
1.What is the differences with EASYMFG and our competitor?
EASYMFG is not only mold manufacturer but also a high-tech enterprise that offered material research,product design, mold technology,process technology service.A provider of aluminum and other metal alloy casting solution.
2.Why EASYMFG can be the leading SAND Casting mold manufacturer ?
1). Fast Delivery time : 10-30 days according the mold structure,processing difficulty etc.
2) Strictly Quality Control: Inspection by CMM,3D handy scanner ,Waterway Tester,Flaw Detector, Metallographic Microscope,Spectrum Analyzer ,X-RAY flaw detector,Image Measurement Instrument,Hardness Tester,Universal Tester
3) Outstanding R&D ability: Senior professional technicians
4) Service: Provide product design -- Product performance analysis for our client-- Propose risk item-- Design the most suitable mold structure for clients according to customer's on-site process level and habits--Help our clients improve their casting indexes --- Help client improve their process--Traceable quality record,for all of our accessories we have strict supervision process from purchasing to delivery,make sure all mold meet customer's requirement.
5) Reasonable Price
3.What is Technical Strength of EASYMFG company ?
1).We are not only Sand mold maker, but also solution provider of aluminum, etc. metal-alloy casting issues.
2)We have ability to do casting simulation which can support us to confirm the qualitative scheme.
3)We possess own trial-manufacture shop which is used for verifying the reasonability of mold design and output the casting parameter for customer's reference. 4.What is the advantages of our mold manufacturing ?
1).Excellent Pre-sales service : product design / Offering mold parameter , process etc for reference.
2).Strong R&D technical ability ,with scientific research project , data as support while others manufacture by experience.
3).Reverse calculation of deformation,made data quantification,
5. Production Technology:
Over 10 years' experience in foundry and machining of automotive parts
Over 1000 different types of product development experience per year
Casting ability of aluminum alloy, cast iron, cast steel, stainless steel and other materials
Various of casting technology abilities of sand mold gravity casting, metal mold gravity and low pressure casting, etc.
6. Quality Control:
Testing ability of sand mold size and key parameters, semifinished product material and size, finished product size and air tightness
Strict incoming inspection, sample inspection, process inspection and outcoming inspection standards
7. Project Management:
Project responsibility system- project engineer is responsible for the quality and delivery in the whole process, from early stage technical communication, production process follow-up to after-sales service.
Overall on-line monitoring records from production to inspection, real-time feedback processing
8. Materials: Aluminum alloy, cast iron, cast steel and stainless steel, etc.
Industries: Automotive, pump, valve, engineering machinery, mining machinery, construction machinery, military industry, vessel, aviation, aerospace, new energy, robot, rail transit, casting mold and many other industries.
Modes of production: Sand mold casting, metal mold gravity and low pressure casting, precision machining, etc.
Address:
Floor 4, Building C, Hongye Tower, Wuda Science and Technology Park, Jiangxia District, Wuhan City, Hubei Province, Wuhan, Hubei, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Instruments & Meters, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy, Tools & Hardware
Management System Certification:
ISO 9001, IATF16949, QC 080000
Company Introduction:
EASYMFG is a high-tech enterprise focusing on 3DP technology, carrying out the development and promotion of 3D printing technology for mass production, and providing a complete set of comprehensive solutions.
With the rapid manufacturing center of Huazhong University of Science and Technology as the technical support, EASYMFG is the strategic partner of the "China Additive Manufacturing (3D Printing) Industry Promotion Project" of the Ministry of Industry and Information Technology.
The core team of our company is from Huazhong University of Science and Technology, deeply rooted in 3D printing for far more than 20 years, who was awarded the second prize of national technological invention, and the first prize and a number of ministerial and provincial awards of Hubei province scientific and technological progress.
Our team presided over and participated in several research projects of National 863 major projects, national key research and development programs, national CNC major projects, national support programs, major scientific and technological innovation projects of Hubei Province and etc.
At the same time, our team has mastered a variety of 3D printing relevant technology, such as SLS, SLM, SLA etc., who has a long-term accumulation and solid foundation in 3D printing related core technology.
EASYMFG delivers powerful 3D printers that targeted binder jetting metal 3D printers featured in high speed, sand 3D printers and full color 3D printers both oriented to foundry industry, among which the metal 3D printers are first applied in China. Binder jetting metal 3D printing technology has been rated as one of the world′s top 10 breakthrough technologies for 2018 by MIT technology review which commented that this technology could bring about disruptive change to manufacturing by "rapidly producing large metal objects with low costs".
Address: Floor 4, Building C, Hongye Tower, Wuda Science and Technology Park, Jiangxia District, Wuhan City, Hubei Province