Metal 3DP printing is one of the core technologies in the field of Binder Jetting forming of non-forming materials. 3DP technology is similar to SLS technology,they both shaped by metal materials. The difference is that the material powder is not connected by sintering, but through the nozzle with adhesive parts section printed on the material powder, then repeat to print to a three-deminsional part. because the strength of adhensive parts are lower, it needed to be sintered in subsequent processing to reach required strength, eventually shaped to part.
composition :Machine forming room, Sand feeders, Control systems, nozzles, computers and software. Control systems, sprinklers, computers and software.
Equipment appearance / engineering structure layout reference drawing
EASY-1200 3DP sand printing system parameters and technical specifications
1, work environment
* voltage: 380V AC/220V AC/50HZ Three-phase five-wire; Independent ground wire, grounding resistance <1Ω.
* frequency:50Hz±2%
* ambient temperature :18~25ºC
* Relative humidity: less than 60%
2,Technical specifications and parameters
* forming space (mm):1200×600×600;
* Accuracy of parts : +0.2mm(L200mm)or +0.2%(L>200mm
* lift height:0.08-0.3mm continuously adjustable
* Print speed:18s-50s/layer (number of applicators related)
* Molding layer thickness:0.15-0.5mm adjustable
* Support format: STL
* ink supply system: automatic ink supply;
1. Single layer ink consumption ≤18g/layer (1000×600×500×360 DPL)
2. Consumption of monolayer curing agent (0.1mm layer)≈8ml/layer
* Sand feeding system: powder feeding;(external) quantitative, constant speed mixing.
3,Hardware requirements
* nozzle:Standard configuration with 2 nozzles, Physical accuracy :360dpi,Maximum accuracy :720dpi; nozzle width;71.9
* Powder system :Double cylinder, replaceable; automatic loading and unloading system (for greater than 1000mm molding space)
* slave cylinder :The working cylinder piston adopts four guide column guide; storage chamber volume: not less than 240L.
* IPC ( Industrial Personal Computer ): Intel dual core E5300,500G hard drive,1G RAM, LCD.
* Safety measures: automatic shutdown function, failure automatic shutdown.
* ink supply system: automatic ink supply;
1. Single layer ink consumption ≤18g/layer (1000×600×500×360 DPL)
2. Consumption of monolayer curing agent (0.1mm layer)≈8ml/layer
* Sand feeding system: powder feeding;(external) quantitative, constant speed mixing.
3,Hardware requirements
* nozzle:Standard configuration with 2 nozzles, Physical accuracy :360dpi,Maximum accuracy :720dpi; nozzle width;71.9
* Powder system :Double cylinder, replaceable; automatic loading and unloading system (for greater than 1000mm molding space)
* slave cylinder :The working cylinder piston adopts four guide column guide; storage chamber volume: not less than 240L.
* IPC ( Industrial Personal Computer ): Intel dual core E5300,500G hard drive,1G RAM, LCD.
* Safety measures: automatic shutdown function, failure automatic shutdown.
Binder:
EASYMFG Independent R &D binder , Provide technology support for binder. 4,Software requirements
*System software: self-developed, Easy3DPV1.0 lifetime free upgrade,
*Print control software :Array nozzle integrated control and negative pressure intelligent control, array nozzle multi-pass/one pass printing technology, array nozzle cleaning technology.
* Software Work Platform :Windows
* Automatic slicing software system: control software can directly read STL files
* STL file visualization, with rotation, translation, zoom and other graphic transformation functions
* STL file fault-tolerant slicing technology, no need for additional error correction software and manual error correction, partition direction scanning
* The new STL file compresses the data storage format, which compresses the size of the STL file to the original 1/2-1/3
* Real-time dynamic simulation of prototyping
* Lifetime Free Software Upgrade
5,Molding materials: all kinds of silica sand and non-silicon sand can be used, such as baking sand, CB sand, ceramic sand, ceramsite sand, etc.
6,Equipment accessories :
Standard configuration of special maintenance tools, breakable parts (see attached below).
No | item | MFG | QTY |
1 | protective tube | 16~25A | 2 |
2 | mains switch | tape light | 2 |
3 | Finishing and polishing tools | (reserved for) special use | 1 |
4 | protective articles | (reserved for) special use | 1 |
5 | Forming material | sand | 200KG |
WUHAN EASYMADE TECHNOLOGY CO.,LTD is a new high-tech enterprisewhich focus on 3DP technology and develop mass production for R&D and application of 3D Printing technology, provide complete and cohesive solutions. EASYMADE based on the rapid manufacturing center of Huazhong University of Science and Technology as technical support and It is also the strategic partner for China material Manufacturing (3D Printing) Industry Promotion Project of the Ministry of Industry and Information Technology .The company's core team originated from Huazhong University of Science and Technology, deeply routed in 3D printing industry for more than 20 years, Won The Second Prize Of National Technology Invention, First Prize Of Science and Technology Progress of Hubei Province and A number of provincial and ministerial awards. Presided over and participated in many National "863" Major Projects, National Key R&D Programs, National Numerical Control Major Projects, National Support Programs, Major Scientific and Technological Innovation Projects of Hubei Province and mastered a variety of mainstream 3D printing related technology, such as SLS, SLM, SLA. Has accumulated a long-term good foundation in 3 printing related core technology .The main products of EASYMADE are high-speed production Binder Jetting Metal 3D Printing System, and Binder Jetting Sand 3D Printer and Binder Jetting Full Color 3D Printer which oriented foundry industry. The latest core product, Binder jetting metal 3D printing system was first applied in China. This technology was rated as the top ten breakthrough technologies in the world in 2018 by MIT Technology Review, which technology can quickly and cheaply make large metal parts, which may bring disruptive changes in manufacturing industry . TEL:027-87296008Phone: +86 17343353701 Address:Level 4, C Hongye Building, Wuda Technology Park, Wuhan City, Hubei Province. Website:http://easymade3dprinter.en.made-in-china.com FAQ
1.What is the differences with EASYMFG and our competitor?
EASYMFG is not only mold manufacturer but also a high-tech enterprise that offered material research,product design, mold technology,process technology service.A provider of aluminum and other metal alloy casting solution.
2.Why EASYMFG can be the leading SAND Casting mold manufacturer ?
1). Fast Delivery time : 10-30 days according the mold structure,processing difficulty etc.
2) Strictly Quality Control: Inspection by CMM,3D handy scanner ,Waterway Tester,Flaw Detector, Metallographic Microscope,Spectrum Analyzer ,X-RAY flaw detector,Image Measurement Instrument,Hardness Tester,Universal Tester
3) Outstanding R&D ability: Senior professional technicians
4) Service: Provide product design -- Product performance analysis for our client-- Propose risk item-- Design the most suitable mold structure for clients according to customer's on-site process level and habits--Help our clients improve their casting indexes --- Help client improve their process--Traceable quality record,for all of our accessories we have strict supervision process from purchasing to delivery,make sure all mold meet customer's requirement.
5) Reasonable Price
3.What is Technical Strength of EASYMFG company ?
1).We are not only Sand mold maker, but also solution provider of aluminum, etc. metal-alloy casting issues.
2)We have ability to do casting simulation which can support us to confirm the qualitative scheme.
3)We possess own trial-manufacture shop which is used for verifying the reasonability of mold design and output the casting parameter for customer's reference.
4.What is the advantages of our mold manufacturing ?
1).Excellent Pre-sales service : product design / Offering mold parameter , process etc for reference.
2).Strong R&D technical ability ,with scientific research project , data as support while others manufacture by experience.
3).Reverse calculation of deformation,made data quantification,
5. Production Technology:
Over 10 years' experience in foundry and machining of automotive parts
Over 1000 different types of product development experience per year
Casting ability of aluminum alloy, cast iron, cast steel, stainless steel and other materials
Various of casting technology abilities of sand mold gravity casting, metal mold gravity and low pressure casting, etc.
6. Quality Control:
Testing ability of sand mold size and key parameters, semifinished product material and size, finished product size and air tightness
Strict incoming inspection, sample inspection, process inspection and outcoming inspection standards
7. Project Management:
Project responsibility system- project engineer is responsible for the quality and delivery in the whole process, from early stage technical communication, production process follow-up to after-sales service.
Overall on-line monitoring records from production to inspection, real-time feedback processing
8. Materials: Aluminum alloy, cast iron, cast steel and stainless steel, etc.
Industries: Automotive, pump, valve, engineering machinery, mining machinery, construction machinery, military industry, vessel, aviation, aerospace, new energy, robot, rail transit, casting mold and many other industries.
Modes of production: Sand mold casting, metal mold gravity and low pressure casting, precision machining, etc.